The Forces and Situation

 

Fig. 1

Breakdown of reality components.

What is happening with the item and what touches it. (Illustrated in this free body diagram.)

 
Free-Body diagram.JPG
 

Fig. 2

The material path contains what?

Each carbon fiber strand may touch several things between the end product and the spool being consumed.

Change dancer roller from aluminum to polymer. (Aluminum oxide can tear carbon fibers.)

Change dancer roller from aluminum to polymer. (Aluminum oxide can tear carbon fibers.)

 

Fig. 3

What needs to be controlled?

Tension is what a creel does and a good one can be calibrated which requires adjustment. The carbon fiber spool diameter changes size as the fiber is consumed.

No extra fiber contact should be required to keep tension constant.

No extra fiber contact should be required to keep tension constant.

 

 

Fig. 4

How close to ideal is practical?

This means that an ideal path has only the end product, resin application and the spool. Now add only required elements for a practical system.

 
 

 

Summary

These items are taught in academia, publications, and the school of hard knocks. Farmers are again a source of wonderful, practical thinking, since this has always been a part of food production. Sometimes in manufacturing these simple principles get shortchanged.

We seek opportunity to do better.